Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

 FIREROL Standard Wall Single Core Screened & Sheathed Cables

EN 50264-2-1 FRL-SW-3S-OS, FRL-SW-6S-OS

FIREROL FRL-SW-3S-OS, FRL-SW-6S-OS

      A. Conductor B. Insulation C. Sheath

Application

Used as power and control cable for protected installations inside and outside of rail and transport vehicles,

where handling and installation cost are an important factor.

Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels,

driver desks etc

Construction

Conductor

Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation

LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 104)

Sheath

LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage:1.8/3 kV or 3.6/6 kV

Maximum Conductor Temperature:90°C (fixed installation)

Minimum Permissible Ambient Temperature:-25°C/-40°C (fixed installation)

Bending Radius:3 x Overall Diameter (D<12mm);
                         4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2:No fluorine

EN 50305; EN 60811-2-1:Resistance to mineral oil & fuel oil, acid & alkali

EN 50305:Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2:Hazard levels HL1, HL2/HL3

DIN 5510-2:Protection level 1/2/3/4

BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II

NF F 16-101:FO

EN54454-2:R15 Interior/ R16 Exterior HL1, HL2, HL3

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804		 Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816 		Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index
EN 45545-2 Requirement for fire behavior of matreial & components

FRL-SW-3S-OS 1.8/3 kV

Nominal
Cross-Sectional
Area		 Conductor
Diameter
(a)		 Min. Mean
Thickness
of Insulation		 Min. Mean
Thickness
of
Sheath		 Overall
Diameter		 Min Wire
Diameter
of Screen		 Weight Maximum Conductor Resistance Insulation Resistance
min max 20°C 20°C 90°C
mm2 mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
1.5 1.5 1.3 1.4 7.1 78.2 0.16 99 13.70 960 9.6
2.5 1.95 1.3 1.4 7.5 8.7 0.16 120 8.21 850 8.5
4.0 2.5 1.3 1.4 8.1 9.4 0.21 150 5.09 750 7.5
6.0 3.0 1.3 1.4 8.6 10.0 0.21 175 3.39 670 6.7
10 3.9 2.2 1.4 11.1 12.9 0.21 290 1.95 550 5.5
16 5.0 2.2 1.4 12.3 14.2 0.26 370 1.24 450 4.5
25 6.4 2.2 1.4 13.6 15.8 0.26 480 0.795 390 3.9
35 7.7 2.2 1.4 14.95 17.25 0.31 610 0.565 350 3.5
50 9.2 2.2 1.4 16.35 19.05 0.31 770 0.393 300 3.0
70 11.0 2.2 1.5 18.25 21.25 0.31 1010 0.277 260 2.6
95 12.5 2.4 1.6 10.35 23.05 0.31 1270 0.210 250 2.5
120 14.2 2.4 1.6 21.85 25.35 0.31 1530 0.164 220 2.2
150 15.8 2.4 1.7 23.45 27.35 0.31 1870 0.132 210 2.1
185 17.5 2.4 1.7 24.75 28.85 0.31 2190 0.1080 200 2.0
240 20.1 2.4 1.8 27.75 32.35 0.31 2830 0.0817 180 1.8
300 22.5 2.4 1.9 30.15 35.15 0.31 3375 0.0654 170 1.7
400 25.8 2.6 2.0 33.45 39.05 0.31 4400 0.0495 150 1.5

FRL-SW-6S-OS 3/6 kV

Nominal
Cross-Sectional
Area		 Conductor
Diameter
(a)		 Min. Mean
Thickness
of Insulation		 Min. Mean
Thickness
of
Sheath		 Overall
Diameter		 Min Wire
Diameter
of Screen		 Weight Maximum Conductor Resistance Insulation Resistance
min max 20°C 20°C 90°C
mm2 mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
2.5 1.95 3.0 1.4 10.9 12.7 0.16 200 8.21 1300 13
4.0 2.5 3.0 1.4 11.4 13.3 0.16 225 5.09 1150 11.5
6.0 3.0 3.0 1.4 12.0 13.9 0.21 280 3.39 1050 10.5
10 3.9 3.0 1.4 12.8 14.9 0.21 355 1.95 850 8.5
16 5.0 3.0 1.4 13.8 16.1 0.21 420 1.24 710 7.1
25 6.4 3.0 1.4 15.3 17.8 0.26 540 0.795 630 6.3
35 7.7 3.0 1.4 16.5 19.2 0.26 658 0.565 550 5.5
50 9.2 3.0 1.5 18.25 21.25 0.31 850 0.393 500 5.0
70 11.0 3.0 1.5 19.95 23.15 0.31 1080 0.277 430 4.3
95 12.5 3.0 1.6 21.55 25.05 0.31 1320 0.210 400 4.0
120 14.2 3.1 1.7 23.45 27.35 0.31 1600 0.164 360 3.6
150 15.8 3.1 1.7 24.95 28.15 0.31 1930 0.132 340 3.4
185 17.5 3.2 1.8 26.95 31.45 0.31 2290 0.108 330 3.3
240 20.1 3.4 1.9 29.95 34.95 0.31 2970 0.0817 300 3.0
300 22.5 3.4 1.9 32.25 37.65 0.31 3565 0.0654 250 2.5
400 25.8 3.4 2.0 35.55 41.45 0.31 4620 0.0495 230 2.3